ntopbar.gif (3083 bytes)
ndplogo.gif (3842 bytes)bnhome.gif (832 bytes)bnabout.gif (963 bytes)bntech.gif (1011 bytes)bsprod.gif (986 bytes)bnapps.gif (1062 bytes)bnlearn.gif (992 bytes)bncont.gif (957 bytes)nbotbar.gif (1802 bytes)

 

The Powder-Mate Press Features

Touch Screen

  • Put your wrenches and tools away!
  • All machine parameters are easily and safely entered through the Touch Screen
  • Compaction data (part height, pressing force) are automatically captured, collected and displayed
  • Time and date stamped data from a whole night's production can be printed out or imported into your favorite statistical program
ts2.gif (51800 bytes) Click on picture for full-size view of the Touch Screen

Encoders

  • Digital readouts are shown in 0.001" increments
  • Accuracy and repeatability are better than .0005"!
  • Absolute, not incremental encoders
  • No initialization or homing required

Self Diagnostics - displayed on touchscreen

  • Status of inputs, outputs
  • Corresponding hydraulic symbols, electrical symbols, module numbers, terminal numbers
  • Descriptive messages:
    • parameter conflicts
    • dirty filter
    • low oil condition
    • open safety gate

Post Compaction Control

  • Upper ram is micro-inched up or down after compaction
  • Prevents cracking or laminations of the compact during withdrawal
  • Controlled precisely with numerical entry on touch screen

Accurate Die Force Float

  • Die force float is achieved with a separate pump that is dedicated to the lower ram
  • Force float movement is hydraulically independent of compacting forces
  • Allows die to be precisely controlled by PLC

Die Entry Control

  • The positional feedback of upper punch penetration
  • A maximum die entry penetration amount can be specified in order to prevent overadjustment of the stops

Easy Die Changes

  • The feeder plate is uniquely designed to facilitate frequent die changes

Automatic Die Fill Adjustment

  • Self-adjusting powder fill locks in target part

Underfill, Overfill, Maximum Suction Fill and Fill Compensation

  • Numerous pre-programmed ram movements can be easily altered via the touch screen
  • Encoder accomplishes movements so clutter and complex hydraulic devices are kept to a minimum
  • Many of these features are offered standard with our presses

Job Storage

  • Instant recall of previously stored setups greatly reduces tool change over time.
  • Setups can be labeled and printed out for comparison and review

Modem

  • All presses are equipped with a modem for remote diagnostics
  • Troubleshooting or program changes can be made instantly over the telephone, eliminating service calls and downtime

Pressure Profiling

  • Detects double hits and stops press in real time in order to prevent tool breakage

Variable Speed Compacting

  • Changeable speed during compacting in order to expedite de-airing

Press Simplification Results in Lower Costs

Elimination of expensive systems:

  • No Stop valve and hand wheel mechanisms
  • No Upper ram cam rail
  • No Upper ram positive stops
  • No Die force float circuitry
  • No Over/under fill mechanisms
  • No Hydraulic components
  • No special hydraulic components

| Home | About | Technology | Products | Applications | Learn More | Contacts |

 

horizbar.gif (1139 bytes)
| Digital Press Incorporated, formally C.C. Sutinen & Co. |
| 90 South Commerce Way - Suite 340 | Bethlehem, Pennsylvania 18017 |

| Tel: 610-758-9680 | Fax: 610-758-8510 |
horizbar.gif (1139 bytes)